One-Piece Flow Assembly Line for Electronics Module

An assembly line solution was needed to assemble a product that needs access from multiple directions but is too heavy for manual handling.


  • Two different product variants to be produced
  • Product assembly from multiple directions
  • Product mass and dimensions above operator lifting limit
  • Operator safety & ergonomics
  • Pass / Fail sorting solution


  • One-Piece Flow Assembly Line
  • Automated detection & line configuration for product variants
  • Rotating, tilting and electrically heigh adjustable workstations
  • Laser curtains, two-handed button panels and foot pedals for safety
  • Pass / Fail conveyors to packaging area

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