Leakage Test Station for Electronics Control Unit

We created a test system for testing Electronics Control Unit`s IP requirements.

Challenge

  • Electrical and leakage test required for ECU
  • IP67 requirement
  • 8 pcs of HSD connectors for electrical connection
  • Labelling of PASSED products (label position underneath)
  • Test data transfer and process control remotely
  • Limited space available

Solution

  • Separate fixture positions for electrical- and leakage test.
  • Custom made leak test interface. Nolek leak test instrument used for testing.
  • Custom made test probe pad suitable for 8pcs of HSD connectors.
  • Vacuum manipulator for label is placed inside the product fixture together with 2d code reader for space saving.
  • Test data transfer and process control remotely (over OPC UA).

More references

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